CRYOGENIC NITROGEN GENERATORS


Airgases Projects offers Cryogenic Nitrogen Generators manufactured in India under collaboration with Costain Oil, Gas & Process Limited , UK. Under this agreement Costain provides to Airgases Projects full technical know-how to enable Airgases Projects undertake design, manufacture and installation of Cryogenic Nitrogen Generators. Costain is an international EPC contractor in Oil & Gas Industry, with extensive experience and specialism in the Gas Processing sector. Costain provides to Airgases Projects the famous “Petrocarbon Technology” which had first pioneered the design and manufacture of high quality Nitrogen Generators worldwide especially for oil & gas industry. Costain has been in business for last more than 50 years. Please visit www.costain.com to know more about Costain Group

The COSTAIN design standard PN series plants are available in following pre-engineered models to produce high purity nitrogen at 7 barg pressure

Model GAN Output Power consumption LIN production
Nm³/h kWh/h Nm³/h
PN12 430 135 20
PN20 660 207 37
PN25 960 300 55
PN32 1370 393 92
PN50 1820 515 125
PN75 2665 747 195
PN100 3560 991 278

 

However Airgases Projects with support from Costain can offer nitrogen generators up to 15000 NM3/hr capacity and purity up to 1 ppm oxygen . For special cases ultra-high purity nitrogen with maximum oxygen content in ppb level can also be offered. The product pressure in range of 4-10 barg can be provided directly from column without any external compression.

Airgases Projects, also provides specially designed liquid assist high purity Nitrogen generators ( Mini HPN) with capacity ranging between 100 to 5000 NM3/hr . These plants are very competitively priced and highly energy efficient. These plants require 4-7 % of plant capacity as external LIN injection and consume power @ 0.25 KW/NM3 of nitrogen product. These plants can effectively compete with any other available mode to meet low volumes of high purity nitrogen, be it a PSA plant with Deoxo or liquid purchase and vaporisation. The payback period of investment made in these plants is less than 2 years. These plants require very small foot print

Airgases Projects can also undertake up gradation and capacity increase of any existing nitrogen plants up to doubling of existing capacity at low capital expenditure. Such an approach benefits customer in multiple ways including

  • Lower capital cost
  • Lower operating cost arising from better plant efficiency
  • Lower manpower requirement
  • Lesser spare parts requirement
  • No additional space required
  • No additional infrastructure to be provided by customer

 

Please also refer to “ Revamping & up gradation of Nitrogen Plants” under Services section on this website

One of main special feature of our plants is that unlike other international nitrogen generator suppliers who focuses on selling standard plants, our specialisation is in providing customized N2 generators, each one specifically designed for customer requirements ie capacity, pressure, purity and ambient conditions resulting in to most energy efficient plant.

We do not ask customer to buy what we have but provide what customer wants and yet at globally competitive prices because of our low engineering cost base.

Superior process design

  • Most energy efficient – spec power as low as 0.28 KW/NM3
  • Wide range of gas - liquid product mix as specified
  • High purity Nitrogen up to 10 bar withoutexternal compression
  • Continuous on line purity monitoring
  • Design with full Safety review
  • Fully automatic operation<
  • Ultra low purity design for semiconductor industry



Flawless design & high reliability
Design as per robust design code ASME

  • Sturdy material of construction Columns and piping in cold box of SS
  • Special insulating paint on cold box
  • Minimal footprint
  • Designed for outdoor installation
  • Compact & modular design
  • Use most reputed makes of major equipment